Hot Melt Extruder Manufacturer | Hot Melt Extruder Pharmaceutical

VJ Instruments'

Hot Melt Extruder: Revolutionizing Pharmaceutical Formulations

Welcome to VJ Instruments, your trusted source for cutting-edge equipment in the pharmaceutical industry. Our Hot Melt Extruder is a game-changer in the field of pharmaceutical formulation, offering precise control, efficiency, and cGMP compliance. In this article, we’ll delve into the details of this exceptional piece of machinery, its applications, and technical specifications.

Application

Hot Melt Extruders represent an evolution of screw extruders, where a meticulously controlled heater warms the barrel, transferring the heat to the product. This process results in the extrusion of a molten polymeric mass through die plates. The extruder’s design allows for gentle compaction, making it an ideal choice for numerous pharmaceutical formulations, particularly those sensitive in nature.

Purpose

The primary purpose of the Hot Melt Extruder is to facilitate the production of pharmaceutical formulations with precision and efficiency. The equipment’s design ensures that the product’s temperature is maintained, and the material is processed consistently, meeting the stringent requirements of the pharmaceutical industry.

Features and Applications

Our Hot Melt Extruder, the VJHME-Labmini, boasts several key features and applications:

Stainless Steel Construction: Model No. VJHME-Labmini is constructed with stainless steel 316 for contact parts, ensuring durability and hygiene. The rest of the equipment is made from stainless steel 304.
Pellet Processing Efficiency: This extruder ensures the highest level of product performance and efficient processing, making it suitable for a wide range of pharmaceutical formulations.
Variable Die Plate Diameters: It comes with a standard 1.0 mm slit diameter die plate, but different diameters are available upon request, allowing customization to suit your specific needs.
Compact and User-Friendly: The equipment is available for R&D batches with a minimum output of 250 gms. Its compact, self-standing table-top model is perfect for R&D scale operations. It features a built-in electrical panel for easy maintenance, ensuring smooth operation.

Technical Specification

Here are the technical specifications for our Hot Melt Extruder, Model No. VJHME-Labmini:

Specification	Details
Construction	Stainless steel 316 for contact parts, stainless steel 304 for the rest
Slit Diameter (Standard)	1.0 mm
Capacities	Depend on samples used and may vary accordingly
Change Notification	Specifications may change without prior notification

*Capacities mentioned above depend on samples used and may vary accordingly.

Note: VJ Instruments product development is a continuous process so specifications may change without prior notification.

Safety Features

Emergency stop switch.
Auto stop feature when process time completes.

Certifications

01.

CE Certificate

We prioritize quality and safety and proudly display our CE certification which meets EU standards for health, safety, and environmental protection. Our team is dedicated to ongoing training and education for continued compliance and customer satisfaction. Choose us as your trusted partner for quality products and services.

02.

GMP Certificate

Our product/facility meets high safety standards and has earned the internationally recognized GMP certification for excellence. We’re dedicated to quality and safety in everything we do, so you can trust us for safe and high-quality products.

03.

ISO Certificate

Our company is ISO certified and values quality and customer satisfaction above all else. We aim to exceed customer expectations with top-notch service and products, making your business with us a great experience.

04.

MSME Certificate

MSME Certified companies comply with the MSMED Act guidelines and are certified by the government of India. By partnering with an MSME Certified company, you ensure reliable products and services while supporting economic growth.

Frequently Asked Questions

We understand that you may have questions about our Hot Melt Extruders, its applications, and how it can benefit your specific needs. Here are some common questions and answers to provide you with quick and helpful information:

What is a Hot Melt Extruder, and how does it work?

A Hot Melt Extruder is a modification of screw extruders designed for pharmaceutical formulations. It works by carefully controlling the heater to heat the barrel, which then transfers the heat to the product. This results in the extrusion of a molten polymeric mass through die plates.

What are the primary applications of the Hot Melt Extruder?

The Hot Melt Extruder is ideal for most pharmaceutical formulations. It provides gentle compaction, making it suitable for products with sensitive ingredients.

What are the key features of the VJHME-Labmini Hot Melt Extruder?

The VJHME-Labmini is constructed with stainless steel 316 for contact parts and stainless steel 304 for the rest. It offers high pellet processing efficiency, comes with a standard 1.0 mm slit diameter die plate, and allows customization with different die plate diameters. It’s also compact and user-friendly, designed for R&D scale operations.

What is the capacity of the VJHME-Labmini Hot Melt Extruder?

The capacity depends on the samples used and may vary accordingly. It is available for R&D batches with a minimum output of 250 gms.

Is the VJHME-Labmini compliant with cGMP (current Good Manufacturing Practices) standards?

Yes, the VJHME-Labmini is a cGMP-compliant piece of equipment. It meets the high standards required in pharmaceutical manufacturing.

Can I get customized die plate diameters for the extruder?

Yes, the extruder comes with a standard 1.0 mm slit diameter die plate, and different diameters are available upon request for customization to suit your specific needs.