VJ Instruments'

Lab-Scale Pilot Fluid Bed Dryer: Precision Drying for Research and Development

Welcome to our cutting-edge Lab-Scale Pilot Fluid Bed Dryer—a versatile and indispensable tool for researchers, engineers, and innovators across various industries. Discover how our state-of-the-art equipment empowers you to unlock the full potential of your drying processes.

VJ Instruments Fluid Bed Dryer is a versatile device that is widely used in a variety of industries, including quality control, sample preparation, and R&D departments. It is an ideal solution for drying bulk materials in an efficient and gentle manner, without subjecting them to localized overheating. This dryer can handle a wide range of materials, including coarse, fine, crystalline, fibrous, or leafy, making it a highly versatile machine.

Efficient Drying with our Single Chamber Fluidized Bed Dryer

Join us on a journey into the world of precise drying with our Single Chamber Lab-Scale Fluidized Bed Dryer. In this video, we delve into the capabilities of this compact yet powerful equipment, ideal for research and development. Discover how it optimizes drying processes for various materials, from pharmaceutical powders to food ingredients. Learn about temperature control, rapid drying, and its significance in small-scale experimentation. Whether you’re in pharmaceuticals, food research, or materials testing, our Single Chamber Lab-Scale Fluidized Bed Dryer offers the efficiency you need.

Enhancing Drying Efficiency with our Three Chamber Fluid Bed Dryer

Dive into the world of advanced drying technology with our Three Chamber Fluid Bed Dryer. In this video, we showcase the remarkable capabilities of our equipment, designed to handle the most demanding drying tasks. Explore how the three chambers offer flexibility and efficiency, allowing simultaneous drying and cooling processes. Whether you’re in the pharmaceutical industry, working on chemical innovations, or developing cutting-edge food products, our Three Chamber Fluid Bed Dryer is the solution for high-quality, high-efficiency drying.

Application

Drying in the Fluid Bed Dryer VJFBD-Lab makes use of the fluidized bed process, a technique similar to the one used in large industrial dryers. Ambient air is drawn in through a filter. A blower moves the air across the heating elements, and ultimately forces it through the perforated plate and into the detachable drying container. The solid particles are blown upward and dispersed and thus kept separate from one another. This helps to avoid a caking and sticking of the particles as it often occurs when other drying methods are used.

The air stream of the fluid bed dryer extracts moisture from the particles and then exits through the filter bag in the cover. Using the quick-clamp cover with the filter fleece insert is advisable when dealing with products finer upto 100 μm in diameter. The 1000 watt blower provides an air volume of 185 m3/h at idle speed; heater output is 2000 watts. The air volume, heating power and temperature are infinitely adjustable. Temperature control is effected using he display gauge.

Operation

The fluid bed dryer works on the principle of fluidization of the materials. In the fluidization process, hot air or gas flow is introduced through the bed of solid particulates, and this hot air moves upwards through the spaces between the particles, removing the moisture.

The following steps are involved in the fluidization process by VJ Instruments’ fluid bed dryer.

Material to be dried is placed in bowl type vessel.
The air is introduced from the bottom and heated at the required temperature by heaters.
The air is filtered through the filters and then passes through the material bed.
The air flow is generated by fans fitted in the equipment.
The airflow rate and the operating temperature are adjusted by the control panel.
As the flow of air increases the bed expands and the particles of the powders starts to rise up in a turbulent motion.
Regular contact with air causes the material to dry.
The leaving the FBD passes through the filters to collect the fine particles of the material.
FBD bags have finger link shape to increase the volume of the drying bed that helps to increase the drying rate and decrease the drying time.
The vaporized liquid is carried away by the drying gases.

Technical Specification

FBD SPEC.
Model No.	VJFBD-Lab
Certificate	GMP, ISO,CE
Material of Contraction (MOC)	Contact Part SS 316 & Glass Non Contact Part SS304/Aluminium
Application	Drying
Feed Material	Agriculture, biology, chemistry / plastics, construction materials, environment / recycling, food, medicine / pharmaceuticals
Feed material Size	Bulk materials and solid
Material feed size	> 100 μm (depending on feed material and instrument configuration/settings)
Air Volume flow	Through blower
Operation	Through HMI
Time Setting	Through HMI – Digital 1-99 min / Continuous
Storable SOPs	15
Temperature control	Continuously adjustable, 40 – 100 °C (depending on air throughput rate) 5 – 20 min, depending on product, quantity, moisture content
Container Volume	6 Lit.
Electric Points Required	Main machine- 16 Amp.
Electrical Supply	200-240 V, 50/60 Hz
Power connection	Single Phase
Dimension (LXWXH) in mm	460 mm X 560 mm X 1100 mm approximately
Weight	25 kg approximately 70 kg with packing.

*Capacities mentioned above depend on samples used and may vary accordingly.

Note: VJ Instruments product development is a continuous process so specifications may change without prior notification.

Safety Features

Emergency stop switch.
Auto stop feature when process time completes.

Certifications

01.

CE Certificate

We prioritize quality and safety and proudly display our CE certification which meets EU standards for health, safety, and environmental protection. Our team is dedicated to ongoing training and education for continued compliance and customer satisfaction. Choose us as your trusted partner for quality products and services.

02.

GMP Certificate

Our product/facility meets high safety standards and has earned the internationally recognized GMP certification for excellence. We’re dedicated to quality and safety in everything we do, so you can trust us for safe and high-quality products.

03.

ISO Certificate

Our company is ISO certified and values quality and customer satisfaction above all else. We aim to exceed customer expectations with top-notch service and products, making your business with us a great experience.

04.

MSME Certificate

MSME Certified companies comply with the MSMED Act guidelines and are certified by the government of India. By partnering with an MSME Certified company, you ensure reliable products and services while supporting economic growth.

Frequently Asked Questions

We understand that you may have questions about our Lab-Scale Pilot Fluid Bed Dryer, its applications, and how it can benefit your specific needs. Here are some common questions and answers to provide you with quick and helpful information:

What is a Lab-Scale Pilot Fluid Bed Dryer?

A Lab-Scale Pilot Fluid Bed Dryer is a versatile piece of equipment used for small-scale drying experiments and product development. It allows researchers and engineers to mimic industrial drying conditions on a smaller scale, enabling precise control and optimization of the drying process.

What types of materials can the dryer handle?

Our Lab-Scale Pilot Fluid Bed Dryer can handle a wide range of materials, including pharmaceutical powders, food products, chemical compounds, granules, and more. It is suitable for drying coarse, fine, crystalline, fibrous, or leafy materials.

How does the dryer improve drying efficiency?

The dryer uses fluid bed drying principles, suspending and agitating particles in a stream of hot air or gas. This maximizes heat and mass transfer, reducing drying times and energy consumption, while maintaining product quality.

Can I control the drying parameters?

Yes, the dryer is equipped with advanced control systems that allow precise regulation of temperature, airflow rate, and drying time. This level of control enables you to tailor the drying process to your specific requirements.

Is the dryer safe to use?

Safety is a top priority. Our dryer is designed to prevent dust explosions and other hazards commonly associated with drying processes. It meets strict safety standards to ensure the well-being of your team and facility.

What are the applications of the Lab-Scale Pilot Fluid Bed Dryer?

The dryer is ideal for applications such as pharmaceutical research and development, chemical process optimization, food product development, material testing and characterization, and innovation in drying techniques. It supports a wide range of industries and research fields.

Can I scale up from lab-scale to industrial production?

Yes, the insights gained from lab-scale experiments are invaluable for scaling up to industrial dryers. Our experts can assist you in the transition to large-scale production, ensuring a seamless and efficient process.

How can I access your drying guides?

Our drying guides are available for download on our website. You can access a wealth of knowledge on best practices, case studies, and the latest advancements in drying technology. Visit the Drying Guides section for more information.

How can I contact technical support?

If you have any questions or require technical assistance related to our Lab-Scale Pilot Fluid Bed Dryer or drying processes, our dedicated technical support team is ready to help. You can reach out to us by visiting the Contact Technical Support section.

Where can I learn more about your company?

To discover more about our company, our commitment to innovation, and our dedication to providing cutting-edge equipment for research and development, visit the About Us section on our website.