VJ Instruments'

Fluidized Bed Processor: Revolutionizing Research and Development

Welcome to the world of innovation and efficiency in research and development with VJ Instruments’ Fluidized Bed Processor. This groundbreaking dryer and coater is specifically designed to handle smaller trial batches of pellets, offering enhanced flexibility and significant cost benefits for your operations. In this comprehensive guide, we’ll explore the purpose, features, and technical specifications of this remarkable device.

Discover the Magic Behind the Fluidized Bed Processor

Uncover the secrets of our cutting-edge technology with a captivating journey through the Fluidized Bed Processor. In this video, we’ll take you behind the scenes to show you how this revolutionary device transforms pellets for a range of applications. From color modification to enhanced taste and modified release, witness the magic of the Fluidized Bed Processor in action. Join us as we explore the fascinating process that’s changing the game in research and development.

Application

The Fluidized Bed Processor by VJ Instruments is a versatile solution tailored for the research and development needs of various industries, including pharmaceuticals, chemicals, food production, and academic institutions like pharmacy colleges. Its primary functions involve coating and drying pellets, allowing for a wide range of applications, such as:

Color Modification: Altering the color of pellets for specific requirements.
Improved Taste: Enhancing the taste of pharmaceutical or food products.
Modified Release: Achieving controlled and modified release forms.
Moisture and Oxygen Protection: Safeguarding products from environmental factors.

The Problem

Traditionally, research and development units in pharmaceutical companies were constrained by the limitations of existing coating facilities. This forced them to manufacture unnecessarily large quantities of test drugs, resulting in significant waste of effort and resources.

The Solution

The Fluidized Bed Processor is designed to address this specific challenge by offering a unique standard for handling small batches of pellets. It ensures that the quantity of the test batch never exceeds your requirements, reducing waste and improving efficiency.

Key Benefits

Versatile Coating: Capable of handling both aqueous and organic film coating systems.
Portability: Extremely portable for ease of use and mobility.
Advanced Control Panel: Allows for monitoring and recording of all settings for the Fluid Bed Processor.

Components and Features

Coating Cylinder/Container/Bowl

Central cylindrical portion made of SS-316 quality material.
Glass cylinder for easy viewing during the coating process.

Heater

Heats the inlet air to the desired temperature required for drying pellets.
Temperature can be controlled from ambient to 90°C.

Exhaust Pipe

Clears unwanted fumes and dust generated during the coating process.

Spray Gun

Designed for top and bottom spray coating.
Utilizes SS-316 nozzles and peristaltic pumps for precise dosing.
Adjustable for droplet size depending on the viscosity of the solution.

Control Panel

4-inch Touch Screen PLC-based advanced control panel for comprehensive control.

Peristaltic Pump

Delivers an exact amount of solution to the spray gun through a silicone pipe.

Operation

Bottom-Spray Coating (Wurster Coating)

Uses energy to create a pneumatic mass transport, ensuring uniform coating.
Ideal for coating small particles with high coating quality.
Prevents premature viscosity changes of the coating droplet.

Top-Spray Coating

Suitable for both batch and continuous operations.
Ensures good spreadability and quality coating.

Technnical Specification

FBP SPEC.	Model No.	VJFBP-01
Interface	PLC
Electrical Services	As per country requirement
Peristaltic Pump RPM	3 to 100 rpm
Spray Gun	SS316 1.0 mm Bore (for Top and Bottom Spray)
Temperature Controller	Ambient to 80°C
Temperature Sensor	PT-100
Heater	1 HP
Fluidised Air Blower	Compressor Air 7.5 Bar
Height	860mm
Length	710mm
Width	400mm
Weight (Approx.)	110 Kg
Foundation	Self
Capacities (may vary)	Dependent on samples used

*Capacities mentioned above depend on samples used and may vary accordingly. Note: VJ Instruments product development is a continuous process so specifications may change without prior notification.

Safety Features

Emergency stop switch.
Auto stop feature when process time completes.

Certifications

01.

CE Certificate

We prioritize quality and safety and proudly display our CE certification which meets EU standards for health, safety, and environmental protection. Our team is dedicated to ongoing training and education for continued compliance and customer satisfaction. Choose us as your trusted partner for quality products and services.

02.

GMP Certificate

Our product/facility meets high safety standards and has earned the internationally recognized GMP certification for excellence. We’re dedicated to quality and safety in everything we do, so you can trust us for safe and high-quality products.

03.

ISO Certificate

Our company is ISO certified and values quality and customer satisfaction above all else. We aim to exceed customer expectations with top-notch service and products, making your business with us a great experience.

04.

MSME Certificate

MSME Certified companies comply with the MSMED Act guidelines and are certified by the government of India. By partnering with an MSME Certified company, you ensure reliable products and services while supporting economic growth.

Frequently Asked Questions

We understand that you may have questions about our Fluidized Bed Processor, its applications, and how it can benefit your specific needs. Here are some common questions and answers to provide you with quick and helpful information:

What are the benefits of using a fluidized bed coater in pharmaceutical manufacturing?

A fluidized bed coater provides several advantages in pharmaceutical manufacturing, including uniform coating thickness, controlled release formulation capabilities, reduced process time, and improved product stability. It also supports aqueous and solvent-based coatings, ensuring compliance with strict industry regulations.

How do I select the right equipment for fluidized bed powder coating?

Selecting the right fluidized bed powder coating system depends on your production volume, part size, coating material, and required finish quality. VJ Instruments offers customizable fluidized bed systems designed to deliver consistent performance, energy efficiency, and compatibility with various powder types.

What is fluidized bed coating equipment and how does it operate?

Fluidized bed coating equipment is used to apply a uniform coating to particles, granules, or small components by suspending them in a stream of air while spraying a coating solution. This technique ensures even distribution, faster drying, and higher efficiency, making it ideal for pharmaceutical, chemical, and food processing industries.

What are the benefits of using a fluidized bed powder coating machine?

Using a fluidized bed powder coating machine offers several advantages, including superior coating thickness control, excellent durability, minimal material wastage, and enhanced resistance to corrosion and wear. It is particularly beneficial for coating items with complex shapes and heavy-duty performance requirements.

How do I choose the right lab scale fluid bed processor for my application?

When selecting a lab scale fluid bed processor, consider factors like batch size, processing capabilities (drying, coating, granulation), temperature control, and ease of cleaning. VJ Instruments provides customizable lab-scale processors designed to meet GMP standards and align with diverse R&D requirements.

What are the main applications of a fluid bed processor?

A fluid bed processor is commonly used in pharmaceutical manufacturing for drying wet granules, granulating powders, and applying coatings to particles or pellets. It also finds applications in food and chemical industries, offering uniform processing, shorter cycle times, and enhanced product stability.

What are the benefits of using a fluid bed coating machine in pharmaceutical manufacturing?

A fluid bed coating machine offers advantages like uniform coating, reduced processing time, minimal material waste, and scalability from lab to production. It’s especially useful for controlled-release formulations, enteric coatings, and improving the stability and appearance of pharmaceutical products.

What factors influence the fluid bed coater price?

The fluid bed coater price depends on several factors including the machine’s capacity, automation level, material of construction (like SS316L), included features (spray systems, control panels), and whether it’s for lab-scale or industrial use. Customization and compliance with GMP standards can also affect the cost.

What is the primary purpose of the Fluidized Bed Processor?

The Fluidized Bed Processor is designed for coating and drying pellets used in various industries such as pharmaceuticals, chemicals, and food production. It can modify the color, taste, release form, and protect pellets from moisture and oxygen.

How does the Fluidized Bed Processor reduce waste in research and development?

By allowing for the handling of smaller trial batches of pellets, the processor ensures that the quantity of test batches doesn’t exceed your requirements, reducing waste in both effort and resources.

What types of coatings can the Fluidized Bed Processor handle?

The processor is capable of handling both aqueous and organic film coating systems, offering versatility in coating applications.

What are the safety features of the Fluidized Bed Processor?

The safety features include an emergency stop switch and an auto-stop feature that halts the process when the designated time is completed.

Can I adjust the temperature for pellet drying in the Fluidized Bed Processor?

Yes, the processor allows you to control the temperature, heating the inlet air to the desired level, ranging from ambient to 90°C.

What is the capacity of the Fluidized Bed Processor, and can it be customized?

The capacity depends on the samples used and may vary accordingly. Customization is possible to meet specific requirements.

Is it possible to scale up results from a lab scale fluid bed processor to industrial production?

Yes, data obtained from lab scale processors can inform and guide the scaling up of processes to industrial levels, ensuring consistency and quality.

What are the primary applications of a fluid bed granulator?

Fluid bed granulator are commonly used in the pharmaceutical, chemical, and food industries for improving powder flow ability, compressibility, and uniformity in tablet production.

What is an FBP pharma machine and how is it used in pharmaceutical manufacturing?

An FBP pharma machine, or Fluidized Bed Processor, is a multi-functional equipment used in pharmaceutical manufacturing for processes like drying, granulation, and pellet coating. It fluidizes powders or granules by blowing air from below, ensuring uniform heat and material distribution. This makes it essential for producing high-quality granules and coated pellets under GMP conditions.

What factors influence the cost of a fluid bed coater machine?

Key factors that determine fluid bed coater price include:
*Machine capacity (lab, pilot, or production scale)
*Type of coating system (top spray, bottom spray/Wurster)
*Controls and automation (PLC, HMI interface)
*Compliance (GMP, CE certification)
*Customization needs and after-sales support
VJ Instruments offers flexible pricing based on your specific process requirements.

What are the advantages of using a fluidized bed for powder coating over traditional spray systems?

Some major advantages include:
*Thicker and more uniform coating in one pass
*Better edge coverage and adhesion
*Minimal overspray and material wastage
*Suitable for high-volume, repeatable processes
VJ Instruments’ fluidized bed systems are designed for high-efficiency industrial coating with customizable settings.

What are the key advantages of using a fluidized bed powder coating machine over traditional coating methods?

Key advantages include:
*Uniform and thick coating in a single step
*High material transfer efficiency with minimal waste
*Excellent edge coverage and part protection
*Faster production cycles for batch and continuous processes
VJ Instruments offers customizable fluidized bed systems to suit diverse industrial requirements.

What makes VJ Instruments a preferred fluid bed processor manufacturer in India?

Our fluid bed processors are designed with advanced automation, energy-efficient drying systems, and modular configurations. We offer complete customization, robust after-sales support, and in-house manufacturing, making us a preferred choice among Indian and global clients.

What types of coatings can be applied using fluidized bed coating equipment?

Our fluidized bed coating equipment supports various types of coatings, including enteric, film, sugar, and sustained-release coatings. These systems are ideal for pharmaceutical tablets, nutraceuticals, and agrochemical granules, ensuring high efficiency and uniform coating layers.

What are the advantages of using a fluidized bed for powder coating?

Using a fluidized bed for powder coating offers several benefits, including high transfer efficiency, even coating thickness, minimal overspray, and excellent coverage for complex shapes. It’s also an eco-friendly process, as it generates little waste and does not require solvents.

What is a Lab Scale Fluid Bed Processor and how is it used in R&D?

A Lab Scale Fluid Bed Processor is a compact, multifunctional equipment designed for research and development in pharmaceutical, chemical, and food industries. It performs drying, granulation, and coating of small batches of powder or pellets, making it ideal for formulation trials and process optimization.

What should I look for in reliable fluid bed coater manufacturers?

When selecting fluid bed coater manufacturers, look for experience in pharmaceutical and chemical processing, adherence to cGMP standards, customizability of equipment, and strong after-sales service. VJ Instruments meets all these criteria, offering high-performance, precision-engineered solutions for fluid bed coating applications.

What is a fluid bed processor and how does it work?

A fluid bed processor is an advanced system used for granulation, drying, and coating of powders in the pharmaceutical and chemical industries. It works by suspending particles in an upward flow of air or gas, allowing uniform heat and material distribution, making it ideal for precision-controlled processes.

What is the role of a fluid bed processor in the pharmaceutical industry?

In the pharmaceutical industry, a fluid bed processor is primarily used for granulation, drying, and coating of powders and granules. It ensures uniform particle processing, enhancing drug stability, flowability, and bioavailability in solid dosage forms.

What are the advantages of using a fluid bed coating machine?

Fluid bed coating machines offer uniform coating distribution, reduced processing time, and improved product stability. They are ideal for controlled-release formulations and are widely adopted for their energy efficiency and scalability in batch or continuous processes.

What is a Wurster coater and how is it different from other fluid bed coating systems?

A Wurster coater is a specialized type of bottom-spray fluid bed system designed for precise coating of particles such as pellets, granules, and micro-tablets. It differs from conventional coaters by using a partition column (Wurster insert) that ensures a controlled spray zone and uniform coating, especially for film and enteric applications in the pharmaceutical industry.