VJ Instruments'

Die Roller Extruder: Precision Extrusion Made Easy

The Die Roller Extruder is a versatile and efficient piece of equipment designed for material extrusion processes. With its unique configuration of perforated and knurling rollers, it allows for precise and controlled extrusion. This webpage will provide you with essential information about the Die Roller Extruder, including its working principle, technical specifications, and applications.

Unveiling the Magic: How the Die Roller Extruder Works

Unlock the secrets of precision extrusion with our video, “Efficiency Unveiled: The Die Roller Extruder in Operation.” This captivating visual guide takes you through the intricate process of the Die Roller Extruder, showcasing how it effortlessly transforms raw materials into precisely extruded products. Watch as the perforated and knurling rollers work in harmony, driven by a motor-controlled hopper, to produce high-quality outputs. Whether you’re in the food, pharmaceutical, plastics, or chemical industry, this video reveals how this versatile machine can optimize your production. Dive into the world of extrusion excellence with the Die Roller Extruder

Application

The Die Roller Extruder is engineered to facilitate the extrusion of materials, making it an invaluable tool in various industries. It is especially ideal for applications that require precision and consistency in extruded materials.

Operation

The Die Roller Extruder features two horizontally placed rollers:

Perforated Roller: This roller is responsible for creating perforations in the material.
Knurling Roller: The knurling roller adds texture or specific patterns to the extruded material.

Here’s a step-by-step breakdown of how it works:

Material is manually charged into the hopper.
The hopper includes a drum and blade provision attached to a motor. This motor rotates and drives the material into the feeding hopper situated between the rollers.
Due to the pressing nature of the rollers, the material is extruded through the perforations in the perforated roller.

This process results in precisely extruded material with the desired texture or pattern, making the Die Roller Extruder an indispensable tool for various applications.

Technical Specification

Sr. No.	Specification	Details
1	Model No	VJDRE – 01
2	Certificates	GMP, ISO, CE
3	Type	Single Screw
4	Production Capacity	2-6 kg/hr depends on formulation. Minimum batch size: 100 g/batch (Approx). Maximum batch size 2kg. 0.5 kg/h (Minimum) – 2 kg/h (Maximum) capacity output on continuous batch.
5	Perforated mesh hole diameter	1mm Standard. Optional 2.00 – 8.00 mm available with extra cost.
6	Product	Any Aqua base or solvent base formulation.
7	RPM of screw	10 to 150 rpm
8	Hopper Discharge	Auto discharge by gravity
9	Electric Accessories	440 V 3 Phase 50 Hz
10	MOC Contact Parts	SS 316
11	MOC Non-Contact Parts	SS 304
12	Hardware	Standard Make (Bearing shaft seal of SKF etc or equivalent)
13	Finish	Non-Contact Area Matt Finish Contact area Matt Finish Machine part- Machine Finish
14	VFD	Delta
15	Drive Motor	Crompton or equivalent
16	Reduction Gear Box	Impel or equivalent
17	Cutter arrangement for extruder	A blade cutter arrangement capable of cutting the extruded material to make granule of desired length
18	Documents	User Manual
19	Electric Consumption	1 kWh
20	Dimension (LXWXH) in mm	540 mm (L) X 565 mm (W) X 415 mm (H)
21	Weight	85 kg. (Approximate) 150 kg. with packing (Approximate)

Note: Capacities mentioned above depend on samples used and may vary accordingly. VJ Instruments product development is a continuous process so specifications may change without prior notification.

Safety Features

Emergency stop switch.
Auto stop feature when process time completes.

Certifications

01.

CE Certificate

We prioritize quality and safety and proudly display our CE certification which meets EU standards for health, safety, and environmental protection. Our team is dedicated to ongoing training and education for continued compliance and customer satisfaction. Choose us as your trusted partner for quality products and services.

02.

GMP Certificate

Our product/facility meets high safety standards and has earned the internationally recognized GMP certification for excellence. We’re dedicated to quality and safety in everything we do, so you can trust us for safe and high-quality products.

03.

ISO Certificate

Our company is ISO certified and values quality and customer satisfaction above all else. We aim to exceed customer expectations with top-notch service and products, making your business with us a great experience.

04.

MSME Certificate

MSME Certified companies comply with the MSMED Act guidelines and are certified by the government of India. By partnering with an MSME Certified company, you ensure reliable products and services while supporting economic growth.

Frequently Asked Questions

We understand that you may have questions about our Die Roller Extruder, its applications, and how it can benefit your specific needs. Here are some common questions and answers to provide you with quick and helpful information:

What is the primary purpose of the Die Roller Extruder?

The Die Roller Extruder is designed for precision material extrusion. It can create specific patterns, textures, or perforations in materials, making it valuable in industries like food processing, pharmaceuticals, plastics, and chemicals.

What materials can be processed using the Die Roller Extruder?

The Die Roller Extruder can process a wide range of materials, including food products like pasta, pharmaceutical tablets, plastic sheets, profiles, and various chemical compounds.

How does the Die Roller Extruder work?

The extruder features two horizontally placed rollers, one perforated and the other knurling. Material is manually loaded into the hopper, which is equipped with a motor for controlled feeding. The rollers press the material, creating extrusions through the perforations or adding patterns through the knurling roller.

What are the key technical specifications of the Die Roller Extruder?

The Die Roller Extruder is available in the VJDRE-01 model. The contact part is made of SS316, the non-contact part is SS304, and it includes a hopper with a drum and blade provision. The sieve pipe has a 1 mm diameter.